info@xcsteelcasting.com

Forging

An efficient and reliable choice for high-volume production of high-strength components, offering consistent mechanical properties and stable production repeatability.
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Hot Die Forging
Solutions for Load-Bearing & High-Performance Metal Components

Hot die forging is a high-precision metal-forming process that shapes heated metal under extreme pressure using custom-engineered dies to produce dense components. By aligning the metal’s internal grain structure with the part geometry, this process delivers exceptional tensile strength, fatigue resistance, and impact toughness. Hot-forged parts feature a highly uniform structure with minimal internal porosity and structural defects, ensuring superior reliability in applications subject to high loads, severe vibration, and cyclic stress.

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Die Forging / Hot Die Forging

Process Capabilities

Core Parameters of Hot Die Forging

Core ProcessHot Die Forging
Press Equipment60T, 160T, 300T, 400T, 630T, 1,000T
Double-Disc Friction Forging Press Equipment400T, 630T, 1,000T, 1,600T, 2,500T
Dimensional AccuracyCT 7 – CT 9
Surface RoughnessRa 6.4 – 12.5 μm
Single Part Weight0.5 – 50 kg
Maximum Part Size≤ 1,000 mm
Minimum Wall Thickness5 mm
Delivery ScopeTooling Development, Forging, Heat Treatment, Machining, Inspection and Surface Treatment

Forging Process Flow

From drawing review to packaging and delivery — full process control

01
Drawing / Sample Review
02
Die Design & Development
03
Billet Cutting
04
Billet Heating
05
Die Forging
06
Heat Treatment
07
Shot Blasting
08
Machining
09
Inspection
10
Packaging

Typical Applications & Components

Covering construction & mining, heavy-duty trucks, oilfield drilling, railway, agriculture, and industrial valves

Construction and Mining
Equipment: Excavator, Loader, Grader, Dozer, Roadheader, Crane
System: Undercarriage, Bucket, Boom, Swing, Hydraulic Cylinder
Heavy Duty Truck and Trailer
Equipment: Heavy-Duty Truck, Tractor Truck, Trailer, Dump Truck
System: Axle, Suspension, Towing Hitch, Chassis & Frame, Dump Body, Hydraulic Hoist
Drilling
Sub-industry: Foundation Drilling, Oil & Gas Drilling

System: Rotary, Drilling Tool, Tubular Handling Tool
Railway and Rail Transit
Equipment: Freight Railcar, Locomotive, Metro Rail
System: Bogie, Brake, Coupling, Railway Track
Agriculture
Equipment: Tractor, Tillage, Seeder, Harvester
Industrial Valve
Valve Types: Ball Valve, Gate Valve, Globe Valve

Process Control & Quality Assurance

Key process controls with batch traceability throughout production

Reduce Forging Defect Risk with Controlled Forming Processes
Control billet preparation, heating, die filling, and forging parameters to reduce laps, cracks, underfill, and other forming defects
✓ Defect prevention · Stable metal flow · Lower rejection risk
Maintain Dimensional Accuracy through Die and Process Control
Control critical dimensions through die development, forging, trimming, calibration, machining, and dimensional inspection
✓ Dimensional consistency · Critical fit control · Stable assembly
Maintain Material Consistency through Raw Material and Batch Control
Verify specified material grades and maintain heat and batch identification throughout the forging process
✓ Correct material grade · Material consistency · Heat traceability
Achieve Required Mechanical Properties through Forging and Heat Treatment Control
Control forging and heat treatment parameters and verify hardness and mechanical properties according to drawing or specification requirements
✓ Required hardness · Consistent mechanical properties · Performance verification
Improve Delivery Reliability with Integrated Production Control
Coordinate die development, forging, heat treatment, machining, inspection, and packaging through one controlled production flow
✓ Fewer process delays · Faster issue resolution · More reliable lead times
Maintain Batch Traceability throughout Production
Link raw material heat numbers, forging batches, heat treatment records, inspection results, and finished parts throughout production
✓ Material traceability · Process record traceability · Faster issue identification

Customization & Inquiry Information

Three simple steps: what we customize → what you provide → what we deliver

01

Customization Scope

What we can customize for you

  • Material Requirements
  • Mechanical Property
  • Machining Requirement
  • Surface Treatment
  • Inspection Requirement
  • Packaging and Shipping
02

Information You Provide

What we need from you to get started

  • 2D drawings or 3D models
  • Quantity and Annual Demand
  • Target Delivery Schedule
03

Quality Documents We Serve

What we deliver with every order

  • Material Composition Record
  • Dimensional Report
  • Hardness and Mechanical Report
  • UT and MPI report
  • Batch traceability record

Contact Us to Get Started

Xingcheng is a trusted global partner for high-quality castings and precision-machined components across industries.

Contact Us Now
Email info@xcsteelcasting.com Phone +86 15058818299
Address Chunhu Industrial Zone, Fenghua District,
Ningbo, Zhejiang Province, China
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